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  • Profile Type: Regular Member
  • Profile Views: 794 views
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  • Last Update: Thu at 11:31 PM
  • Joined: November 5, 2020
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  • Jin hong
    Jin hong created a new group:
    Plastic Mold Factory Can Help You
    A plastic injection Mold parts machine consists of four major parts- the feed hopper, screw, heated barrel, and the mold cavity.

    Injection molding introduced by Plastic mold factory involves two basic...  more
    A plastic injection Mold parts machine consists of four major parts- the feed hopper, screw, heated barrel, and the mold cavity.

    Injection molding introduced by Plastic mold factory involves two basic steps:

    Melt Generation by a rotating screw.
    The propelling movement of the screw helps to fill the mold cavity with the molten resins which passes the injected resin under high pressure.
    A hopper and runner system is used to place the raw plastic resins into a heating barrel carefully.

    There’s a reciprocating screw inside the barrel which creates heat with a frictional force with heater bands. The plastic melts there.

    As the machine is still moving (with the help of the screw), the plastic is then injected through a nozzle from where it gets inside a mold cavity through a gate system. It almost looks like a tunnel.

    Finally, we get the desired shape of the plastic resins, which cools as it is inside the cavity.

    While the plastic is inside the cavity, the machine applies a holding pressure. If you...    less
    • Thu at 11:31 PM
  • Jin hong
    Jin hong created a new group:
    Flow Lines Of Mold Parts Are Introduced
    Flow lines appear as a wavy pattern often of a slightly different color than the surrounding area and generally on narrower sections of the molded component. They may also appear as ring-shaped bands on a product’s surface near the entry points of the...  moreFlow lines appear as a wavy pattern often of a slightly different color than the surrounding area and generally on narrower sections of the molded component. They may also appear as ring-shaped bands on a product’s surface near the entry points of the Mold parts, or “gates”, which the molten material flows through. Flow marks won’t typically impact the integrity of the component. But they can be unsightly and may be unacceptable if found in certain consumer products, such as high-end sunglasses.

    Causes and remedies for flow lines
    Flow lines are most often the result of variations in the cooling speed of the material as it flows in different directions throughout the Mold parts. Differences in wall thickness can also cause the material to cool at different rates, leaving behind flow lines.injection molding defects For example, molten plastic, cools very quickly during the injection process and flow marks are evident when the injection speed is too slow. The plastic becomes partially solid and...    less
    • Thu at 11:15 PM
  • Jin hong
    Jin hong created a new group:
    Mold Parts Maintenance Is Important
    It’s important for a manufacturer to have a basic understanding of the cleaning and repair required for proper tool maintenance. To keep a tool in the best working order, maintenance of Mold parts is essential not only when issues arise, but also...  moreIt’s important for a manufacturer to have a basic understanding of the cleaning and repair required for proper tool maintenance. To keep a tool in the best working order, maintenance of Mold parts is essential not only when issues arise, but also routinely over time.

    Overall, the condition of your injection mold affects the quality of the plastic components produced. Molds and tools are critical assets to your company, yet many manufacturers overlook maintenance needs when making a decision about selecting an injection molder. How your supplier maintains your mold can be a critical element of the success and longevity of your relationship.

    Like any maintenance program, there are certain checks and procedures that should be performed regularly. For example, mold cavities and gating should be inspected for wear or damage. The ejection system should be inspected and lubricated and all surfaces cleaned with a non-toxic solvent to remove dirt and sprayed with a rust preventative. Additionally, all...    less
    • Feb 25
  • Jin hong
    Jin hong created a new group:
    Plastic Mold Factory Introduced The Importance of Design
    Plastic mold factory accunted that Design is a big deal. It’s so big it’s a category with subcategories under it. There’s design...  morePlastic mold factory accunted that Design is a big deal. It’s so big it’s a category with subcategories under it. There’s design for

    Manufacturability
    Function
    Strength
    Flexibility
    Maintenance
    Assembly
    Aesthetic (Industrial Design)
    Contract manufacturers typically play in all those buckets to one degree or another. This post will deal with plastic injection parts. During the RFQ process, potential customers share their part — either the physical part or prototype, or a set of CAD drawings. The engineer looks at it to get an idea of what they want to make and to see if there are ways the design can be improved for manufacturability.

    Every product is different but, as a general rule, engineers will look for three things:

    1. Which direction is the tool going to pull?
    A plastic part is made in a mold. There are two halves that open and close. All the product features (any details, etc.) should be in one of the two directions of the pull. If there are features in a direction other than the pull...    less
    • Feb 25
  • Jin hong
    Jin hong created a new group:
    Do You Know Injection Mold Parts Advantages?
    Injection Mold parts is an established production process in which a molten plastic material is injected into a mold cavity. The melted plastic then cools and hardens and the finished part is removed. Though the mold design process is critical and...  moreInjection Mold parts is an established production process in which a molten plastic material is injected into a mold cavity. The melted plastic then cools and hardens and the finished part is removed. Though the mold design process is critical and challenging (a poorly designed mold can result in defects), injection molding itself is a reliable method for producing solid plastic parts with a high quality finish.

    1. Repeatability
    In the automotive industry, repeatability—or the ability to consistently produce identical parts—is crucial. Because injection molding typically relies on robust metal molds, the final plastic parts produced using the mold are practically identical. There are factors that come into play with injection molding, but if the mold is well designed and made, injection molding is a highly repeatable process.

    2. Scale and cost
    Though the injection mold-making process is expensive (as well as the cost of the mold), injection molding is a highly scalable process whose overall cost...    less
    • Feb 18
  • Jin hong
    Jin hong created a new group:
    Injection Mold Maker Gives More Information
    Injection moulding is one of the most popular and versatile methods for mass producing plastic parts, as it has multiple advantages over other methods of plastic moulding. Injection mold maker would introduce more information to you.

    Involving feeding...  more
    Injection moulding is one of the most popular and versatile methods for mass producing plastic parts, as it has multiple advantages over other methods of plastic moulding. Injection mold maker would introduce more information to you.

    Involving feeding plastic material into a heated barrel, the plastic is mixed and then led into a mould cavity, where it takes shape and hardens into the final product.

    Injection moulding is used in a huge variety of products, but why is it so popular as a technique?

    Details and complex shapes

    Due to the huge pressure (more than any other plastic moulding method) that injection moulding causes, the material is pressed excessively hard against the mould, meaning that very specific details and complex geometry can be flawlessly integrated into the design.

    Speed

    The high output rate of the injection moulding process makes it very popular. Every machine is different, however generally only about 15 to 30 seconds pass between cycle times!

    Low labour costs

    Injection...    less
    • Feb 18
  • Jin hong
    Jin hong created a new group:
    Injection Mold Maker Accounted Temperature Control
    Injection Mold Maker Accounted Temperature Control
    It is important to avoid issues during an application based upon temperature control. This article provided by Injection mold maker will help explain some important tips. In industrial processes, controlled temperatures are crucial to obtaining the...  moreIt is important to avoid issues during an application based upon temperature control. This article provided by Injection mold maker will help explain some important tips. In industrial processes, controlled temperatures are crucial to obtaining the desired end result. Plastic injection molding is a superb example of the importance of maintaining suitable process temperatures. One of today’s most common methods of manufacturing, plastic injection molding is used to make millions of parts and products each year, from small and precise wristwatch gears to large plastic dumpsters. For this reason, it has become an integral part of manufacturing in a range of markets from medical to industrial to automotive. If you’re in need of proper equipment to create products out of plastic, you can shop plastic welding tools here.

    Maintaining Proper Conditions
    Three important process conditions must be correctly mediated to obtain a structurally sound and aesthetically acceptable part from a plastic injection...    less
    • Feb 4
  • Jin hong
    Jin hong created a new group:
    Do You Want to Contact Plastic Mold Factory?
    Why They’re Not Always “Friendly” to Production
    Using recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for...  more
    Why They’re Not Always “Friendly” to Production
    Using recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for injection molding can create manufacturing and product-quality challenges.

    As specialists in sustainable injection molding, we offer customers extensive knowledge of working with recycled material in plastics. Because of our hands-on experience, we’re familiar with how recycled materials may be friendlier to the environment than to injection molding.

    A first hurdle in U.S. recycling is that our nation is still maturing in its practice of it. Other countries are more diligent in gathering and recycling sustainable materials. They also have lower costs and stricter standards for recycling programs. The greater expense of U.S. recycling appears in product and material pricing, including for injection molding.

    Beyond recycling-related costs, injection...    less
    • Feb 4
  • Jin hong
    Jin hong created a new group:
    You Could Know Basics of Plastic Injection Mold Parts
    Poor specification & improper material selection is the leading cause of failure in plastic injected Mold parts, followed by improper plastic injection mold design and processing practices.

    Having an understanding of plastic injection mold design basics...  more
    Poor specification & improper material selection is the leading cause of failure in plastic injected Mold parts, followed by improper plastic injection mold design and processing practices.

    Having an understanding of plastic injection mold design basics can help you avoid part defects, such as mold warpage and gas trap (formerly known as mold burns), voids, short shots and various other incorrect design flaws, which can result in expensive & time-consuming product callbacks and part rework.

    Below is a plastic mold design checklist to cover with your plastic injection molder.

    Resin Requirements
    The first thing to know when seeking out plastic injection mold design assistance is what type of resin your application requires – commodity or engineering grade. The type of resin you require is based on numerous factors – from part environmental conditions to load bearing.

    Remember, there are over 30,000 resin formulas available so it’s important to know your environmental requirements so you can...    less
    • Jan 28
  • Jin hong
    Jin hong created a new group:
    You Need to Know Basics of Plastic Injection Mold Parts
    Poor specification & improper material selection is the leading cause of failure in plastic injected Mold parts, followed by improper plastic injection mold design and processing practices.

    Having an understanding of plastic injection mold design basics...  more
    Poor specification & improper material selection is the leading cause of failure in plastic injected Mold parts, followed by improper plastic injection mold design and processing practices.

    Having an understanding of plastic injection mold design basics can help you avoid part defects, such as mold warpage and gas trap (formerly known as mold burns), voids, short shots and various other incorrect design flaws, which can result in expensive & time-consuming product callbacks and part rework.

    Below is a plastic mold design checklist to cover with your plastic injection molder.

    Resin Requirements
    The first thing to know when seeking out plastic injection mold design assistance is what type of resin your application requires – commodity or engineering grade. The type of resin you require is based on numerous factors – from part environmental conditions to load bearing.

    Remember, there are over 30,000 resin formulas available so it’s important to know your environmental requirements so you can...    less
    • Jan 28
  • Jin hong
    Jin hong created a new group:
    We Give An Introduction of Developments Of Injection Mold Parts
    The development of injection Mold parts technology dates back to the invention of plastic substance itself. In 1847, the first condensation polymers were produced. John Wesley Hyatt’s introduction of the plastic derivative Celluloid reinvented the...  moreThe development of injection Mold parts technology dates back to the invention of plastic substance itself. In 1847, the first condensation polymers were produced. John Wesley Hyatt’s introduction of the plastic derivative Celluloid reinvented the global manufacturing market. Hyatt, together with his brother, would later go on to construct the crude yet innovative prototype for the first ever injection molding machine in 1897.

    Early in the 20th century, the invention of Bakelite gave rise to the everyday usage factor of plastics. Leading to the 1930s, the invention of major vinyl thermoplastics such as PVC and Polystyrene makes its way to becoming household essentials, even in the current day. With the rampages of World War II going on, the world’s industry sectors needed to call for cheaper means of mass production; leading to the breakout wonders of Nylon in 1941. From 1945 to the mid-50s saw the transition of Polyethylene to Polycarbonate. And the widespread use of injection molding methods in...    less
    • Jan 22
  • Jin hong
    Jin hong created a new group:
    Developments Of Injection Mold Parts Are Introduced
    The development of injection Mold parts technology dates back to the invention of plastic substance itself. In 1847, the first condensation polymers were produced. John Wesley Hyatt’s introduction of the plastic derivative Celluloid reinvented the...  moreThe development of injection Mold parts technology dates back to the invention of plastic substance itself. In 1847, the first condensation polymers were produced. John Wesley Hyatt’s introduction of the plastic derivative Celluloid reinvented the global manufacturing market. Hyatt, together with his brother, would later go on to construct the crude yet innovative prototype for the first ever injection molding machine in 1897.

    Early in the 20th century, the invention of Bakelite gave rise to the everyday usage factor of plastics. Leading to the 1930s, the invention of major vinyl thermoplastics such as PVC and Polystyrene makes its way to becoming household essentials, even in the current day. With the rampages of World War II going on, the world’s industry sectors needed to call for cheaper means of mass production; leading to the breakout wonders of Nylon in 1941. From 1945 to the mid-50s saw the transition of Polyethylene to Polycarbonate. And the widespread use of injection molding methods in...    less
    • Jan 22
  • Jin hong
    Jin hong created a new group:
    Choose Jinhong Professional Injection Mold Maker
    Using recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for injection molding can create manufacturing and...  moreUsing recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for injection molding can create manufacturing and product-quality challenges. Jinhong, as Injection mold maker, would like to provide you with more information.

    As specialists in sustainable injection molding, HQC offers customers extensive knowledge of working with recycled material in plastics. Because of our hands-on experience, we’re familiar with how recycled materials may be friendlier to the environment than to injection molding.

    A first hurdle in U.S. recycling is that our nation is still maturing in its practice of it. Other countries are more diligent in gathering and recycling sustainable materials. They also have lower costs and stricter standards for recycling programs. The greater expense of U.S. recycling appears in product and material pricing, including for injection molding.

    Beyond...    less
    • Jan 14
  • Jin hong
    Jin hong created a new group:
    Injection Mold Maker Advised Recycled Materials
    Using recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for injection molding can create manufacturing and...  moreUsing recycled materials in plastics remains a focus of protecting resources and the environment. However, although recycled plastic benefits applications in different sectors, including it for injection molding can create manufacturing and product-quality challenges. Jinhong, as Injection mold maker, would like to provide you with more information.

    As specialists in sustainable injection molding, HQC offers customers extensive knowledge of working with recycled material in plastics. Because of our hands-on experience, we’re familiar with how recycled materials may be friendlier to the environment than to injection molding.

    A first hurdle in U.S. recycling is that our nation is still maturing in its practice of it. Other countries are more diligent in gathering and recycling sustainable materials. They also have lower costs and stricter standards for recycling programs. The greater expense of U.S. recycling appears in product and material pricing, including for injection molding.

    Beyond...    less
    • Jan 14
  • Jin hong
    Jin hong created a new group:
    We Would Like to Introduce Flow Lines Of Mold Parts
    Flow lines appear as a wavy pattern often of a slightly different color than the surrounding area and generally on narrower sections of the molded component. They may also appear as ring-shaped bands on a product’s surface near the entry points of the...  moreFlow lines appear as a wavy pattern often of a slightly different color than the surrounding area and generally on narrower sections of the molded component. They may also appear as ring-shaped bands on a product’s surface near the entry points of the Mold parts, or “gates”, which the molten material flows through. Flow marks won’t typically impact the integrity of the component. But they can be unsightly and may be unacceptable if found in certain consumer products, such as high-end sunglasses.

    Causes and remedies for flow lines
    Flow lines are most often the result of variations in the cooling speed of the material as it flows in different directions throughout the mold. Differences in wall thickness can also cause the material to cool at different rates, leaving behind flow lines.injection molding defects For example, molten plastic, cools very quickly during the injection process and flow marks are evident when the injection speed is too slow. The plastic becomes partially solid and gummy...    less
    • Jan 7
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Personal Information

  • First Name Jin
  • Last Name hong
  • Gender Male
  • Birthday March 4, 1999

Groups

  • Plastic Mold Factory Can Help You
    1 member
    A plastic injection Mold parts machine consists of four major parts- the feed hopper, screw, heated barrel, and the mold cavity. Injection molding introduced by Plastic mold factory involves two basic steps: Melt Generation by a rotating screw. The propelling movement of the screw helps to fill the mold cavity with the molten resins which passes the injected resin under high pressure. A hopper and runner system is used to place the raw plastic resins into a heating barrel carefully. There’s a reciprocating screw inside the barrel which creates heat with a frictional force with heater bands. The plastic melts there. As the machine is still moving (with the help of the screw), the plastic is then injected through a nozzle from where it gets inside a mold cavity through a gate system. It almost looks like a tunnel. Finally, we get the desired shape of the plastic resins, which cools as it is inside the cavity. While the plastic is inside the cavity, the machine applies a holding pressure. If you didn’t know, particles expand when they heat. When the molded plastic inside the mold cavity cools down, its volume will decrease as well, so we need some pressure to compensate for that. Ejector pins are used to take the material out from the machine after it solidifies. As the screw moves, another batch of granular plastic is fed to the heating barrel. The process continues from there, and the ejector pins help remove the injection mold plastics after it cools and hardens. We wholesale Positioning component and welcome to your come and purchase!
  • Flow Lines Of Mold Parts Are Introduced
    1 member
    Flow lines appear as a wavy pattern often of a slightly different color than the surrounding area and generally on narrower sections of the molded component. They may also appear as ring-shaped bands on a product’s surface near the entry points of the Mold parts, or “gates”, which the molten material flows through. Flow marks won’t typically impact the integrity of the component. But they can be unsightly and may be unacceptable if found in certain consumer products, such as high-end sunglasses. Causes and remedies for flow lines Flow lines are most often the result of variations in the cooling speed of the material as it flows in different directions throughout the Mold parts. Differences in wall thickness can also cause the material to cool at different rates, leaving behind flow lines.injection molding defects For example, molten plastic, cools very quickly during the injection process and flow marks are evident when the injection speed is too slow. The plastic becomes partially solid and gummy while still filling the mold, causing the wave pattern to appear. Here are some common remedies for flow lines in injection-molded products: Increase the injection speed, pressure and material temperature to ensure the material fills the mold before cooling Round the corners of the mold where wall thickness increases to help keep flow rate consistent and prevent flow lines Relocate mold gates to create more distance between them and the mold coolant to help prevent the material from cooling too early during flow Increase the nozzle diameter to raise flow speed and prevent early cooling We wholesale Guide bush and welcome to your come and purchase!
  • Mold Parts Maintenance Is Important
    1 member
    It’s important for a manufacturer to have a basic understanding of the cleaning and repair required for proper tool maintenance. To keep a tool in the best working order, maintenance of Mold parts is essential not only when issues arise, but also routinely over time. Overall, the condition of your injection mold affects the quality of the plastic components produced. Molds and tools are critical assets to your company, yet many manufacturers overlook maintenance needs when making a decision about selecting an injection molder. How your supplier maintains your mold can be a critical element of the success and longevity of your relationship. Like any maintenance program, there are certain checks and procedures that should be performed regularly. For example, mold cavities and gating should be inspected for wear or damage. The ejection system should be inspected and lubricated and all surfaces cleaned with a non-toxic solvent to remove dirt and sprayed with a rust preventative. Additionally, all water lines should be flushed and drained to remove excess moisture. Molds should also get a proper maintenance review prior to storage including: All plates separated The ejector system should be cleaned and lubricated Replace and / or repair parts including ejector pins and springs, worn bushings or leader pins When these preservation tactics are completed, molds are able to be put back into service quickly and easily. Jianguan has high quality Guide bush for sale! We Welcome to your come and purchase!
  • Plastic Mold Factory Introduced The Importance of Design
    1 member
    Plastic mold factory accunted that Design is a big deal. It’s so big it’s a category with subcategories under it. There’s design for Manufacturability Function Strength Flexibility Maintenance Assembly Aesthetic (Industrial Design) Contract manufacturers typically play in all those buckets to one degree or another. This post will deal with plastic injection parts. During the RFQ process, potential customers share their part — either the physical part or prototype, or a set of CAD drawings. The engineer looks at it to get an idea of what they want to make and to see if there are ways the design can be improved for manufacturability. Every product is different but, as a general rule, engineers will look for three things: 1. Which direction is the tool going to pull? A plastic part is made in a mold. There are two halves that open and close. All the product features (any details, etc.) should be in one of the two directions of the pull. If there are features in a direction other than the pull of the mold, this will complicate the tooling by requiring the addition of different types of slides — and that means a jump in tool cost. It's best to avoid this if possible. 2. Are there any undercuts? Are there features that will get trapped? In the illustration below, you can see where the undercut could get caught in the tool. If your design has obvious features like that, is there a way to change it? Can it be designed without the undercut? You might like the aesthetic, but you won’t like it when your product keeps tearing up in the tool. Sometimes you can get around having undercuts by adding slides, but the mold gets more expensive. 3. Are the wall thicknesses consistent? Are there very thick or very thin areas? Thick areas were typically designed that way to make the part strong. But thickness dictates cooling time, which can lend itself to areas of sink. Instead, the engineer will determine which direction the maximum force will come from; which direction needs to be stronger. Then they’ll look to see if ribs can be used to reinforce the part. Depending on the part, thicknesses are generally run 3 to 5 mm. What you don’t want to do is go abruptly from a thick to a thin wall section. The part needs to have gradual transitions. If you have a thick section, you can shell — or hollow — it out. Jianguan has high quality Positioning component for sale! We Welcome to your come and purchase!
  • Do You Know Injection Mold Parts Advantages?
    1 member
    Injection Mold parts is an established production process in which a molten plastic material is injected into a mold cavity. The melted plastic then cools and hardens and the finished part is removed. Though the mold design process is critical and challenging (a poorly designed mold can result in defects), injection molding itself is a reliable method for producing solid plastic parts with a high quality finish. 1. Repeatability In the automotive industry, repeatability—or the ability to consistently produce identical parts—is crucial. Because injection molding typically relies on robust metal molds, the final plastic parts produced using the mold are practically identical. There are factors that come into play with injection molding, but if the mold is well designed and made, injection molding is a highly repeatable process. 2. Scale and cost Though the injection mold-making process is expensive (as well as the cost of the mold), injection molding is a highly scalable process whose overall cost decreases the more parts are made. For mass production applications, injection molding is thus beneficial to the manufacturer. For anything less than mass production, however, injection molding tooling costs may curb the cost efficiency of the process. 3. Material availability A significant benefit of using injection molding for automotive production is the wide range of rigid, flexible and rubber plastics the process is compatible with. In the automotive industry, a range of different polymers are used for various applications, including ABS, polypropylene, acrylic, acetal, nylon, polycarbonate and more. 4. High precision and surface finish Injection molding is ideal for producing plastic parts with relatively simple geometries and results in parts with high surface finish quality. Manufacturers have many finish options when producing parts, including various surface textures—such as glossy, rough or matte—which are applied directly to the mold rather than the molded part. Different plastic materials also influence the final surface finish. 5. Color options When plastic injection molding automotive parts, it is easy to modify colors in order to fit within the color scheme of the vehicle. Unlike other processes, injection molding allows you to mix dyes with the raw material pellets before manufacturing begins. This produces solid, consistent coloration without the need for painting or tinting after the molding is complete. 6. Fast prototypes with rapid tooling Although injection molding is widely used for mass production of auto parts, an automotive plastic parts manufacturer can also use it as a prototyping tool. By creating fast, low-cost aluminum molds with rapid tooling — usually by additive manufacturing or CNC machining — manufacturers can turn around short runs of prototype molded car components much faster than they can with traditional (steel) tooling. Do you have interests about Guide bush?
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